Brushless DC Motors (BLDC Motors) & Gear Motors
Brushless DC Motor Speed Control Systems
Brushless DC Motor Speed Control Systems
Brushless DC motor systems combine compact yet powerful brushless DC motors and high performance drivers to offer excellent energy savings and speed stability as well as a wide speed control range. With brushless DC motors you can downsize your application as the motors have slim bodies and provide high power due to permanent magnets being used in the rotor.
Oriental Motor offers a wide range of brushless DC motor products featuring:
- Output Power from 15 W (1/50 HP) up to 400 W (1/2 HP)
- Parallel Shaft, Right-Angle Shaft and Flat Hollow Shaft Gear options
- H1 Food-Grade Grease-Compatible Gear Motors available
- Electromagnetic Brake options
- AC or DC Input Drivers
25 W (1/30 HP) ~ 120 W (1/6 HP) Brushless DC Motors
BLS Series Brushless DC Motors (BLDC Motors) & Gear Motors (DC Input)
- Simple, compact, and cost-effective
- IP65 or IP40
- Ideal for applications like conveyors and agitators
- Reduce electricity costs
- Standard or long-life type gearheads available: parallel shaft, hollow shaft flat gear or round shaft (no gear)
30 W (1/25 HP) ~ 400 W (1/2 HP) Brushless DC Motors
BMU Series Brushless DC Motors (BLDC Motors) & Gear Motors (AC Input)
- Speed Control Range: 80 ~ 4000 r/min
- Easy Wiring, Easy Set Up and Simple to Use Controls
- Single-Phase 100-120 or Single-Phase/Three-Phase 200-240 VAC
- Parallel Shaft, Right-Angle Hollow Shaft Gear, Hollow Shaft Flat Gear or Round Shaft (no Gear)
- H1 Food-Grade Grease-Compatible Gear Motors available
- IP66 & IP67 Types Available
15 W (1/50 HP) ~ 100 W (1/8 HP) Brushless DC Motors
BLH Series Brushless DC Motors (BLDC Motors) & Gear Motors (DC Input)
- Compact, Board-type Driver (Analog, RS-485 or Digital type)
- Cable or Connector Type Motors
- Speed Control via Potentiometer, DC Voltage or Support Software: 80 - 3000 r/min (RS-485 or Digital type)
- 24 VDC
- Torque Sensing and Monitoring (RS-485 or Digital type)
- Parallel Shaft, Hollow Shaft Flat Gear or Round Shaft (no Gear)
- Electromagnetic Brake Available
30 W (1/25 HP) ~ 400 W (1/2 HP) Brushless DC Motors
BLE2 Series Brushless DC Motors (BLDC Motors) & Gear Motors (AC Input)
- Speed Control Range: 80 ~ 4000 r/min
- Advanced Performance and Features with Easy to Use Controls
- Torque Limit Function
- Single-Phase 100-120 or Single-Phase/Three-Phase 200-240 VAC
- Parallel Shaft, Right-Angle Hollow Shaft Gear, Hollow Shaft Flat Gear or Round Shaft (no Gear)
- H1 Food-Grade Grease-Compatible Gear Motors available
- Electromagnetic Brake Type Available
- IP66 & IP67 Types Available
60 W (1/12 HP) ~ 400 W (1/2 HP) Brushless DC Motors
BLV Series R Type Brushless DC Motors (BLDC Motors) & Gear Motors (DC Input)
- Battery-operated
- 24 - 48 VDC
- Communication through Modbus (RTU) and CANopen
- Parallel Shaft, Hollow Shaft Flat Gear or Round Shaft (no Gear)
- Electromagnetic Brake Available
30 W (1/25 HP) ~ 400 W (1/2 HP) Brushless DC Motors
BX II Series Brushless DC Motors (BLDC Motors) & Gear Motors (AC Input)
- Speed Control Range: 2 ~ 4000 r/min, 16 Speed/Position Settings
- Speed, Positioning and Torque Limiting Control
- Single-Phase 100-120 or Single-Phase/Three-Phase 200-240 VAC
- Parallel Shaft, Hollow Shaft Flat Gear or Round Shaft (no Gear)
- Electromagnetic Brake Type Available
30 W (1/25 HP) ~ 120 W (1/6 HP) Brushless DC Motors
BLE Series Brushless DC Motors (BLDC Motors) & Gear Motors (AC Input)
- Speed Control Range: 80 ~ 4000 r/min
- Advanced Performance and Features with Easy to Use Controls
- Single-Phase 100-120, 200-240 or Three-Phase 200-240 VAC
- RS-485 Communication Type Driver
- Torque Limit Function
- Parallel Shaft, Hollow Shaft Flat Gear or Round Shaft (no Gear)
- Electromagnetic Brake Type Available
The Brushless DC Motor (BLDC Motor) Advantage
Brushless DC motors from Oriental Motor can achieve up to 5159 lb-in of torque when combined with a standard geared option. Their space saving design contributes to a compact and powerful solution ranging from 15 W up to 400 W. Their flat torque characteristics can produce the same rated torque at wide speed range. Brushless DC Motors (BLDC Motors) also feature a wide variety of pre-assembled geared and electromechanical brake options and are available with our industry leading stable lead times.
Brushless DC Motor (BLDC Motor) Construction
Brushless DC motors use permanent magnets in the rotor of three-phase motors. In addition, on the inside of the stator, there is a built-in hall effect IC (magnetic sensor) that detects magnetic field changes with the permanent magnets, The feedback signals from the hall effect IC of the motor are compared with the setting speed by the driver and the motor speed is adjusted continuously.
The brushless DC motor features a coil is star-wired (Y-wired) with three-phases: U, V, and W and is located in the stator, and the rotor is made of magnets magnetized in a multi-pole configuration as shown in Fig. 1.
Inside the stator, three hall ICs are arranged as magnetic elements so that the phase difference of the output signal from each hall IC will be 120 degrees apart for every rotation of the rotor.
Compact Yet Powerful
Brushless DC Motors (BLDC Motors) are very compact and when mated with a gear head, can produce a large amount of torque.
Excellent Speed & Torque Performance
Space Saving
The compact yet powerful brushless DC motor incorporates permanent magnets in the motor rotor. Compare with an AC motor having a frame size of 3.54 in. (90 mm), a brushless DC motor of the same specifications is 3.33 in. (84.6 mm) shorter.
The compact motor structure lets you downsize your equipment.
Energy Saving
Brushless DC (BLDC) motors, which incorporate permanent magnets in the rotor, generate little secondary loss from the rotor.
At an output power of 1/6 HP (90 W), for example, the power consumption of the BMU Series Brushless DC Motor is approximately 26% less than that of an inverter-controlled AC motor, which enables the energy-saving operation of your equipment.
Electronic-Input Control
Brushless DC motor systems are available with electronic-input control. The driver can be connected directly to a programmable controller. As the motor requires no power relays, there is no need for periodic service or replacement of relays. this makes the machine highly reliable. Moreover, the time required to set up the motor is greatly reduced. Removing the relays eliminates the spark noise during opening and closing of the relay contact points.
No Brushes = No Maintenance
The Brushless DC Motors (BLDC Motors) do not utilize brushes, which often require replacing and/or maintenance, saving time and cost.
High efficiency is achieved with a highly magnetic permanent magnet in the rotor.
Energy Savings When an AC Motor is Replaced with a Brushless DC Motor
IE4-equivalent* High-Efficiency, Energy-Saving Motor
Brushless motors with a built-in permanent magnet are more efficient than three-phase motors (induction motors). For example, the BMU Series 200 W (1/4 HP) increases motor and driver efficiency by 86% and the IE4 standard value by 75.8%, meeting energy saving requirements.
*The efficiency class stipulated in the international standard IEC60034-30-1, to which 120 W (1/6 HP) and higher induction motors are subject.
*The IE4 efficiency value is the value at the rated output power of a 50 Hz, four-pole device. The efficiency value of a brushless motor is the value at rated torque at rated speed.
Brushless DC Motor Quick Select
Brushless DC Motor Videos
Brushless DC Gear Motor Technical Articles
Brushless DC Motor Comparison
Product Series
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Features |
Advanced Performance Torque Control Digital Display 4 Speed Setting Methods |
Easy-to-Use Simple Set Up and Wiring Digital Display |
High Performance Speed, Positioning and Torque Limiting Control Multiple Speed Setting Methods |
Standard or RS-485 Communication Type Drivers Torque Limit Function |
Simple, compact, and cost-effective Reduces electricity costs Ideal for applications like conveyors and agitators |
Compact Board Type Driver Torque Limiting |
Battery Operated Compact Driver (Modbus RTU, CANopen) Driver |
Output Power |
30 W (1/25 HP) |
30 W (1/25 HP) |
30 W (1/25 HP) |
30 W (1/25 HP) |
25 W (1/30 HP) |
15 W (1/50 HP) |
60 W (1/12 HP) |
Power Supply |
Single-Phase 100-120 VAC |
Single-Phase 100-120 VAC |
Single-Phase 100-120 VAC |
Single-Phase 100-120 VAC |
24 VDC |
24 VDC |
24 VDC |
Gear Types |
Parallel Shaft H1 Food-Grade Parallel Shaft (Foot Mount) Parallel Shaft (IP66 Stainless Steel Shaft) Right-Angle Hollow Shaft (IP66 Stainless Steel Shaft) Hollow Shaft Flat Gear Round Shaft (no Gear) |
Parallel Shaft H1 Food-Grade Parallel Shaft (Foot Mount) Parallel Shaft (IP66 Stainless Steel Shaft) Right-Angle Hollow Shaft (IP66 Stainless Steel Shaft) Hollow Shaft Flat Gear Round Shaft (no Gear) |
Parallel Shaft Hollow Shaft Flat Round Shaft (no Gear) |
Parallel Shaft Hollow Shaft Flat Round Shaft (no Gear) |
Parallel Shaft Hollow Shaft Flat Round Shaft (no Gear) |
Parallel Shaft Hollow Shaft Flat Round Shaft (no Gear) |
Parallel Shaft Hollow Shaft Flat Round Shaft (no Gear) |
Available Options |
Electromagnetic Brake IP66 & IP67 Types |
IP66 & IP67 Types |
Electromagnetic Brake |
Electromagnetic Brake IP65 Type |
IP65 & IP40 Types |
Electromagnetic Brake |
Electromagnetic Brake |
Torque Setting |
Yes |
- |
Yes |
Yes |
- |
Yes† |
Yes |
Monitoring |
Yes |
- |
Yes |
Yes |
- |
Yes† |
Yes |
# of Speed Settings |
16 settings |
4 settings |
16 settings |
16 settings |
- |
2 settings 8 settings |
8 (with direct/discrete) 256 (with remote inputs) |
Speed Control Range |
80 ~ 4000 r/min |
80 ~ 4000 r/min |
2 ~ 4000 r/min |
100 ~ 4000 r/min 80 ~ 4000 r/min |
100 ~ 4000 r/min |
100 ~ 3000 r/min |
1 ~ 4000 r/min |
Rated Torque |
0.85 to 5159 lb-in |
0.85 to 5159 lb-in |
0.89 to 970 lb-in |
0.85 to 600 lb-in |
0.85 to 575.3 lb-in |
0.44 to 600 lb-in |
2 ~ 956 lb-in |
Learn More |
* with Control Module (sold separately)
† not available on Analog type driver
‡ RS-485 or Digital driver type
